TESTED: Dometic PLB 40

Editor’s Note:  This article was updated on 2/10/2020 to include cold weather testing, as requested by our members.  Find it below.  -Chad

Dometic’s PLB 40 is a truly plug and play portable battery solution that allows anyone to have a dual battery system in any vehicle.  That’s right – no custom wiring or additional purchases required.  As long as you have a 12V outlet in your rig that can supply 100W, you can plug in the PLB 40 and enjoy an additional 40 Amp-Hours of power that can be used to power whatever you want.  This means that you can power 12 V cigarette-style devices like an electric cooler, your USB devices, and two-pin 12V appliances without pulling from your vehicle’s starting battery.

Dometic certainly isn’t the first company to make a portable battery, but the ease of use and a few electric cooler-specific optimizations to the PLB 40 make it a great choice for folks who want to be able to use their electric coolers in just about any vehicle, or have a versatile supply of power in anywhere they may need it.

The number one reason I hear from folks against getting an electric cooler is that they don’t want to have to deal with wiring in a second battery or a adding a dedicated circuit for their electric cooler.  While a second battery certainly isn’t required to run an electric cooler in a vehicle, having a constant supply of power is.  Since most vehicles have all of their 12V circuits switched by the ignition (for obvious reasons), adding a non-switched circuit has been the minimum effort required to keep an electric cooler powered up when your vehicle is not running.  A switched circuit, a quality battery, and utilizing the low voltage cutoff on your electric cooler will work, but you’re still limited in how long you can stay out by the capacity of your starting battery.  Yet, by adding a PLB 40 to your system, you don’t have to touch your vehicle’s wiring, and you’re able to add a considerable power reserve.

Literally all it takes to use the PLB 40 to power an electric cooler is to plug it into a 12V outlet on the vehicle and to plug your electric cooler into to the PLB40.  The end.

It’s really that simple.  While the vehicle is on, the PLB 40 charges up, and once the vehicle is parked, the PLB 40 becomes the power supply for your cooler and anything else you want to plug in, leaving your vehicle’s starting battery topped off.  The PLB 40 means that you can run an electric cooler in any vehicle that has a 12V outlet, so whether you’re traveling in your buddy’s rig, or even a rental car, the PLB 40 lets you bring all of the benefits of an electric cooler into any car with a 12 V outlet.  Want to use your fridge in the wife’s car for a grocery run on a hot day? Add a PLB 40 and you’re all set.  No need to worry about groceries spoiling in the back of a hot car while you’re running errands.

If you’re wondering how long 40 Amp Hours lasts, the answer is – it depends.  The size of your electric cooler, how efficient it is, how hot the environment is, and how much you’re getting into your cooler, and what you’re putting into your cooler are all things that will impact the runtime you’ll see from the PLB 40.  Dometic advertises 40 hours of runtime when powering a CFX 40 electric cooler for a baseline reference.  I’ve been running my PLB 40 with my CFX 75 DZW and as you would expect that with nearly twice the volume of the CFX 40, my runtimes are considerably shorter.  I’m also typically running one compartment as a freezer, which requires even more power than a refrigerator temperature setting.

All that being said, PLB 40 is able to keep my Dometic CFX 75 powered up without being replenished for at least 24 hours.  If you know the average draw of whatever you want to power, doing the Amp-Hour math is pretty easy, just divide 40 Ah by your total draw.  If I’m going to be in the same place for longer, I’ll plug in a solar panel to the back of the PLB 40 using the Anderson SB 50 port, or I’ll plug the PLB 40 into an always energized 12v outlet in one of my trucks.  The PLB 40 also accepts AC charging, so if your destination for the night is a hotel or someplace with grid power, you can charge the battery from a 120V source so it’s ready to go in the morning.

The charge controller on the PLB 40 will continue to accept DC input all the way down to 8 VDC, so if you have your PLB 40 drawing from your rig’s starting battery through an always-energized circuit, make sure that you’re keeping an eye on your starting battery’s voltage.  Depending on how large your vehicle’s starting battery is, pulling 30 + Ah from it could make quite a dent in your starting battery, and it’s ability to crank your rig over.   Having a jump start battery with you is also always a good call.  Dometic has this 8 VDC cutoff in place to allow for solar charging the Lithium Iron Phosphate Battery in the PLB 40.  This LiFePO4 battery has a couple of advantages over other types of Lithium batteries found in other portable batteries, namely an increased lifespan and the chemistry is more stable (safe) than other lithium designs.  Being powered by a lithium battery also means that the PLB 40 is lightweight, and very portable.

The PLB 40 is so easy to move around thanks to its beefy top handle, that you’ll find yourself using it all the time, and you’ll never have to convince yourself to go lug your battery around.   Tipping the scales to just past 16 pounds, the PLB can easily be moved anywhere it’s needed by almost anyone.  Not only it is lightweight, but it has a small footprint that’s less than eight inches on a side, so it can be stashed in all kinds of places where power is needed.

This size and weight opens doors for how this thing can be used.  No power outlets in reach of the kid’s seats in the family hauler?  Stick the PLB with the kids, and let them run their devices for the entire duration of your drive (if that’s your thing).  Need power someplace in camp that’s not your rig?  Grab your PLB.  Hosting a BBQ in the backyard, and want to use your electric cooler for easy to access beverages, but don’t feel like dealing with all of the extension cords? You get the idea.  If you’ve been lugging around other battery battery boxes where you supply a car battery – you need to experience the PLB’s size and portability. It’s a game changer.

That ease of use however, does come with a price tag and the PLB 40 isn’t cheap.  Googling the PLB at the time of this writing turns up prices from $765 USD, and up.  With that money, you’re in striking distance of other solutions out there, so just make sure that you’re getting the product solution that best meets your needs.  If you’re shopping the PLB 40 against other portable batteries, Dometic has this handy chart that helps potential customers assess the return on investment of a PLB 40 vs. other popular options:

Speaking of value, it would be awesome to see Dometic offer a version of the PLB 40 that had two 12 V cigarette-style ports instead of one 12 V cigarette and one 12 V two-pin.  Or at least a two-pin to cigarette-style dongle with the current PLB 40.  If you’ve ever unscrewed the 12 V plug from your Dometic electric cooler, you’ve no doubt discovered the two-pin connector hidden inside, but I have far more 12 V cigarette style devices than two-pin devices, so it would be nice to have the added flexibility of 2 cigarette-style ports.  The one redeeming part of the 2-pin connectors is that they screw in, so you don’t have to worry about accidentally knocking your plug out.  Depending on how you pack your rig however, this may be a clutch feature or it may not make that much difference for you.  A screw in connection definitely adds piece of mind, but I have yet to knock out a 12 V cigarette style plug – and I’m probably jinxing myself by saying that.

Yet, for a plug and play, as easy as it gets, “I just want the thing to work”, you can’t go wrong with the PLB 40.  Other solutions are going to require purchasing other chargers, adjusting cut-offs, or taking other steps to get the function that the PLB 40 comes with out of the box – and it’s just so nice to just be able to plug two things in and go.

Dometic’s PLB 40 is a pretty awesome piece of technology.  Based on conversations I’ve had with other folks who’ve shelled out for one, it’s been exactly the thing that they were looking for to be able to get into the electric fridge game, and they couldn’t be happier.  It doesn’t have all of the outputs that other portable batteries have, but it’s true plug and play functionality, portability, and reliable performance make it any easy choice for folks who don’t want to touch their vehicle wiring to be able to run an electric cooler.

The PLB 40 hasn’t missed a beat in my use, which has included multiple trips to Phoenix in the middle of summer.  Even when the unit was well heat-soaked with a surface temperature that meant the unit would start to experience diminished performance, the PLB 40 didn’t slow down or indicate on it’s display that it was getting too hot.  It’s small size and weight means that you can actually take the unit to just about anywhere you need power, and the PLB 40 is flexible enough to power all kinds of DC and USB powered devices.

Cold Weather Testing:

It’s important to set the stage when it comes to talking about battery performance in cold weather.  Most folks figure that cold weather will severely impact the performance of their batteries, based on past experiences starting (or attempting to start) a vehicle in cold weather with a Lead-Acid or other common car battery chemistries.  When you attempt to start a vehicle in the cold, your vehicle’s starter needs hundreds of amps from your battery to crank a cold motor over, and at lower temperatures the chemistry of a given battery cannot provide as much current as it can when it’s warm.  This is the exact reason that there is a Cold Cranking Amps (CCA) spec on vehicle batteries.  When it comes to a high current load, you’ll absolutely notice a difference in battery performance when it’s cold out.

Powering an electric cooler in cold weather is completely different, as an electric cooler is only going to pull a couple of amps or less, no matter how cold it is outside.  Plus, the colder the outside temperature is, the lower the temperature difference is between the compartment(s) of your electric cooler and outside, which means that your cooler’s compressor is going to have to run less often to keep your electric cooler temps where you want them. This means less energy is required from your battery.  In my testing, I was able to get longer run times out of a PLB 40 with temps near freezing than I was when temps were in the 70’s, and I attribute this to the compressor running less often.

To quantify exactly what kind of difference temperature has on the PLB 40, I ran two tests.  In the first test, I used the PLB 40 at 70 degrees F, and applied a constant load of 100 watts, which I pulled through a power meter to see how many kilowatt-hours I could get out of the battery before it hit 50% state-of-charge.  I then repeated this experiment with the PLB 40 being cold-soaked and held at 32 degrees F.  The warm battery was able to provide a few hundreths of a kilowatt-hour more power before hitting 50% state-of-charge.  So yes, the the cold does impact the power output of the PLB 40, but the devices that you’re most likely powering with a PLB 40 don’t pull enough current and will require less energy when it’s cold out, so the difference will come out in the wash.

The PLB’s LiFePO4 battery will hold up to thousands of charging cycles, which means that you can have that many adventures fueled by whatever awesome stuff you can keep in your electric cooler.  If you’ve been looking for that missing link in the power supply chain for an electric cooler, or for charging media devices or drone batteries, the PLB 40 is definitely worth checking out.

Full Disclosure: Dometic provided a sample PLB 40 at no charge to the author for the purposes of this review.

Long Term Review: Blue Ridge Overland Gear

That old saying of “a place for everything and everything in its place” really is the guiding principle when loading up your vehicle for a trip.  Quick access to neatly organized gear can make a real difference when it comes things like a medical kit, and an organized tool kit is a pleasure to work with in your driveway or on the trail, especially if you’ve had to deal with your buddy’s collection of odds and ends for tools. With good gear organization and storage, you can find what you need quickly and easily, and you can safely transport things like tools and chainsaws which can damage anything they come into contact with if they’re loose in your vehicle.  Blue Ridge Overland Gear (BROG) has built a reputation for making innovative, bombproof gear in the Blue Ridge mountains of Virginia, and I’ve been putting their Tool Bag, Large First Aid Kit, and Chainsaw Bra to the test for the last few months.

The first time I came across a BROG Tool Bag was in Sandstone Canyon in Anza Borrego, shortly after a 100 Series Land Cruiser decided that we really needed to change it’s CV axle.  Like most trail repairs it started with a good measure of standing around and assessing, which really means that a bunch of folks started saying how they would go about fixing things, but no one was actually turning wrenches.  Then this guy walked up with a black tool bag and got to work.  This black bag was just over a foot wide and tall, and only a few inches thick, but it held a staggering number of tools.  It was like he had taken a several hundred-piece mechanic’s tools set and managed to fit it all in this bag that was a fraction of the size of the original packaging.  I was quite impressed, so naturally when I got my BROG Tool Bag, the first thing I did was pack a whole mechanics tool set into it – and then I packed in a few more tools, because I still had room.

You read that right – a whole mechanics tool set.  SAE and Metric sockets, combination wrenches, screwdrivers, and other hand tools – it all fits in to the BROG Tool Bag.  Inside the Tool Bag’s 12” by 12” by 5.5” main bag you’ll find six equally sized pouches which you can use to divide up your kit as you see fit.  These pouches attach to the main bag with some properly stout Velcro that’s passed the “I’m an idiot and forgot to zip up my tool bag, I hope my tool pouches don’t fall out when I pick up the bag” test. Each pouch has a string-reinforced vinyl front that somewhat lets you see inside, but I found it much more effective to bust out a roll of cleanroom tape (it doesn’t leave sticky residue behind when you pull it off) and just write the contents on the bag.  Plus, I’d rather have the burlier string reinforced front than regular vinyl.  The whole thing is made from 500D Cordura, and features MOLLE/PALS webbing on the front, and a pocket on the back, which is perfect for quickly stashing those tools that take a minute to make it back from your buddy’s rig.

If you’re trying to figure out how you’re going to find the right sized socket when you’ve only got six pouches to divide up your entire tool kit, go and buy a bunch of socket sticks so that all your sockets are organized and easy to find.  So no, you don’t have to give up organization when you give up that crappy blow molded case your socket set came in.  In use, I’ve found that folks who are unfamiliar with my tool bag can find tools in my bag faster than they can find tools in their own blow molded socket cases.  The six pouches get you to the right style of tool, and from there it’s as simple as pulling out the right sized tool.

The BROG Tool Bag has logged thousands of miles of travel in my trucks over the last few months.  Its been set on the snow, sand, dirt, and rocks, and bounced on the floor board 5.2 kabillion times, but it appears no worse for wear after a quick shower and new label tape to clean everything up for photos.  I can’t say the same for the blow molded cases that I’ve seen fail in my lifetime. The BROG Tool Bag is built to last. So it’s no surprise then that BROG has taken this winning recipe for building a burly bag to create their Large First Aid Kit Bag.

The Large First Aid Kit (LFAK) Bag is quite similar to the Tool Bag in that uses the same concept of pouches that all mount into a large clamshell bag.  This clamshell main bag makes it easy to lay your whole kit out to find what you need quickly and easily.  There’s no unroll, unzip, unfold like you get with other commercially available kits.  The pouches on the LFAK share the same design with the string reinforced front as the Tool Bag, but they’re taller, so only 4 pouches come with the LFAK.  Again, I opted for the cleanroom tape label approach here, as having a quick list of what’s in each pouch seemed like a good way to go.  The tape also provides a quick spot to write a note, such as when you’re taking notes on an injury or situation.  The simple tape setup is what worked for me – I would strongly encourage you to configure and label your gear in a way that works best for you.

The fact that it’s colored red makes it stand out from any other bag and ensures it can be located in a hurry. The LFAK can swallow up a pile of medical gear, and the exercise of building your own first aid kit is invaluable – if you’ve ever found yourself working a patient where you didn’t have the one thing you needed because of an off the shelf kit, you know what I’m talking about.  With the LFAK I can pack enough kit to manage multiple patients for an extended period of time to the limits of my scope of training.  It’s future-proof as I’ve got room to add more gear to the LFAK as I get more training, and the MOLLE/PALS and the pocket on the exterior give me a place to stash quick access items when I’m working in a hurry.  After carrying the LFAK for the last few months, I see no reason to ever have to buy another first aid kit bag.

BROG also makes a number of innovative products that help you carry specialty items like their chainsaw bra, which enables you to carry a saw in a hard case on your roof rack.  Chainsaws are wonderfully messy tools and a pain to transport.  Even if you’re one of the few people who can avoid overfilling the bar oil and fuel tanks on your saw, there’s still sawdust, two stroke spooge, and the occasional drip of bar oil from your bar that causes most folks to carry their saws in their truck beds or in a way that puts layers of protection between the saw and their vehicles interior.  Yet, with the chainsaw bra, you can simply pop your saw in it’s hard case, and with 4 1-inch in cam straps secure it to your roof where it’s unable to drip or destroy anything in or on your vehicle you care about.

Securing the chainsaw bra takes less than a couple of minutes, and after you’ve figured out the best strap placement on your rig, the process is even faster.  With the hard case for my STIHL saws, I was able to remove only two of the straps to access the saw, so the process is actually faster than opening up my camper shell to get my saw out of my truck bed.  When cinched down, the chainsaw bra holds your saw case (not the actually saw, it will move within your case) perfectly tight, and no amount of go-fast driving was able to loosen the cam straps or the saw case.  The only downside to carrying your saw up on your roof is that the case isn’t waterproof, so if you’re going to be driving through a ton of rain, beware of the potential for water ingress.  Your saw could also be stolen while using the chainsaw bra, so I would encourage you to not let your saw live on your vehicle’s roof.  Yet both of these potential issues are found when carrying your saw in your truck bed, and are no fault of the Chainsaw Bra.  For what it’s designed to do, the BROG Chainsaw Bra works very well.

For me, Blue Ridge Overland Gear delivered on quality and durability here.  Each one of these items has proven to be a highly functional, well made piece of gear that offers ample storage for everything that I would want to have with me.  The Tool Bag swallows up a proper mechanics tool set and then some (match your tools to your rigs – don’t trust that an off the shelf kit will have what you need.) with ease, and it all packs in to one bag that takes up a fraction of the space of a blow molded case.  The LFAK allowed me to create and organize a robust first aid kit that I know is stocked for what I’m trained to treat.  Just like the Tool Bag, the pouch system (with added label tape) has proven to be a great way to subdivide your kits into the items you need and makes it easy to access said items.  Both of these bags have held up great so far, and I expect them to last for many years.  Likewise, the Chainsaw Bra does a great job securing a saw in a protective case that keeps it from rolling around, and it’s become my go to method for carrying a saw.

There’s no shortage of cheap bags and cases out there, and it’s been my experience that you get what you pay for.  With BROG, you’re getting handmade gear that’s designed by a team of folks who are clearly putting some thought and effort into functional, made in USA gear that is going to last.  I think the last line of their warranty sums the company up perfectly: “People who are hard on gear are our kind of people.”  Blue Ridge Overland Gear has it all covered, so no matter what you’re trying to find a place for they most likely make something that will help you stay organized no matter how crazy the trail gets.

Full Disclosure:  Blue Ridge Overland Gear provided these products to the author for the purposes of this long term independent review.