Big Meats on a Taco

The Toyota Tacoma is one of the most commonly used overland vehicles out there with a huge following worldwide. The reason is simple, they just work and require very little if any in the way of custom fabrication. I have owned my Gen 2 Tacoma for five years and have it setup just right, with one exception. I’d prefer bigger tires. Don’t get me wrong, my 33” Falken Wildpeak MTs have always pulled off exactly what I wanted to and in some occasions more than what others thought possible. With the truck hitting 100,000 miles and parts starting to fail due to sheer mileage the opportunity presented itself to go to 35” tires.

We had just returned from Overland Expo and there were several problems that needed addressing. First, we lacked power because of the sheer weight of the truck, and I averaged a mere 10mpg to Phoenix and from Flagstaff. I had known that my best solution to fix this issue was to re-gear it. Then I noticed that one of my CV axle boots burped grease everywhere. It hadn’t failed but with 100,000 miles on the odometer it was time for some preventative maintenance. With re-gearing and new axles on the table it was a no-brainer to just take it one step further and go to the 35” tires as well.

I did what everyone else does when about to tackle a new project, started surfing the internet in search of all the information I could find. Who else has done it, how did they do it, what worked and what didn’t was what I was after. What I found was that there was a lot of information out there, yet almost none of this info was complete or organized. So I decided it was time to pick the brains of the industry professionals I know. Industry professionals like Eric Hansen of Yotamasters and Tyler Pelfrey of Pelfreybilt. The reason I chose these individuals is because Eric is a wheeler through and through and runs one of the best Toyota specific shops I know of. I approached Tyler because he had already done exactly what I wanted to do and is a good friend whose opinion I trust. If Tyler’s done it you can bet every aspect of the situation was heavily researched and done right, he’s just that meticulous.

Eric and I had a good conversation about what gears to go with. I posed the question of re gearing with the truck as is with the possible potential of going to 35 inch tires in the future. Eric described the gears like riding a bicycle. Picture riding the bike where you pedal hard to make power or easy to make the same power and your engine is getting winded, re gearing in essence is going to prolong the life of your drivetrain. I asked if we should do 4.56 or 4.88s from the stock 3.70 gears. I told him I average 70-75 on the freeway and rarely if ever drive over 75mph. He explained that the gearing difference between the two was very minimal and that if I didn’t really drive over 75 then he would recommend the 4.88s, if I was more of a lead foot and wasn’t sure if I was going to 35 inch tires than 4.56s would be better. I opted for the 4.88s.

The next phase of the research was what companies parts do I go with? I ended up going to East Coast Gear Supply for their assembled differentials. They had some improvements over the OEM differential setups I wanted plus the idea of just having assembled diffs sent to me and sending my cores right back was extremely appealing. One of the upgrades that East Coast Gear Supply has is a replacement sleeve for the needle bearing in the driver side font clamshell. The needle bearing is known to fail on the Tacoma clamshell, so the upgrade was a must. The process for ordering was simple, I called them up and talked to one of their knowledgeable reps, told them what vehicle I had and answered their questions and viola new diffs were ordered.

The next item to be ordered were new axles. Most aftermarket axles were not the way to go due to poor quality control. I had great experience with my OEM Toyota CV axles so I wanted to just stick with what was working, that is until I saw the price tag that Toyota was charging. After more googlefu and interwebs reading I found CVJ Axles. They specialized in refurbished OEM Toyota Axles that you could get as stock replacements or with upgrades. I told Stephen at CVJ Axles what I was doing with the truck and he recommended using their high angle boots.

The final step was choosing the tires and what path I would use for clearancing the fenders. I had been running Falken Wildpeak MTs in the 33 (285/75R16) variety for over a year and can honestly say I was blown away by them. I have ran various other brand tires for all kinds of other driving, whether it was desert racing, overlanding or more technical rock work but the Falkens seemed to perform well everywhere to include on road, they where actually quiet for a MT!

I opted to go with the Wildpeak MTs again for the 35” tires (315/75R16) but fitting those big ole meats on the Tacoma would require cutting my fenders first. That was fun!

With the fenders neatly trimmed to clear the 35’s, I needed a way to make the truck look good afterwards and that was an easy choice, Bushwacker Fender Flares.

These flares took a while to get all of them on because we were busy actually getting out on trips, but the proof of concept was achieved as it all came together in Colorado on Engineer Pass!

Once all the flares were on it had the fully finished look I was seeking as well as some additional coverage – overall I am very happy with how all of these modifications turned out.

Full build thread on the truck can be found HERE on our Forum at American Adventurist.

Photos by Cifaldi Photography and Chad de Alva.

 

Full Disclosure: Tires, flares, gears and CV’s were provided at no or reduced cost to Brett or American Adventurist. 

 

 

Eastbound and Further Down

Leaving Delaware behind, we rolled through Maryland and were in Virginia by lunch. Ahead of us lay an important part of our coastal shortcut and one of the highlights of this trip, the Chesapeake Bay Bridge Tunnel. The CBBT as it’s called is an impressive feat of engineering that had me really geeking out, because bridge-tunnel-bridge-tunnel-bridge.

It crosses over open waters where the Chesapeake Bay meets the Atlantic Ocean providing a direct link between Southeastern Virginia and the “DelMarVa Peninsula” (Delaware plus the Eastern Shore counties in Maryland and Virginia). It also dips down into underwater tunnels in two places making this a pretty unique roller coaster ride of a highway.

This route along US 13 cuts 95 miles from the journey between Virginia Beach and points north of Wilmington, Delaware. From shore to shore, the Bridge-Tunnel measures 17.6 miles and is considered the world’s largest bridge-tunnel complex. Taken together with all the ferry rides on this trip, this coastal route that took us from New Jersey to North Carolina is clearly one of the most epic drives in the world.

Continuing along the Virginia coast, we skirted around Norfolk and headed towards Currituck, North Carolina and the Caratoke Highway aka Route 158. This route is the gateway to the Outer Banks (OBX) and turns into North Carolina Highway 12 near Kitty Hawk.

The northern parts of OBX are pretty heavy with vacation homes and touristas so we kept it moving south along NC 12 and the Hatteras National Seashore. Rumor was we could camp somewhere on these islands and maybe even get this rig into 4WD on a beach somewhere. Time for a little toes in the water tires in the sand!

The treacherous waters off the coast of the Outer Banks are known as the Graveyard of the Atlantic. Over 600 ships have wrecked here, victims of shallow shoals, storms, and war. In the past 400 years the graveyard has claimed many lives but the local inhabitants have a reputation for cheating death. As early as the 1870s, local villagers served in the US Life-Saving Service, the forefather of the US Coast Guard. Others staffed lighthouses built to guide ships at sea.

Seeing some of these old lighthouses was very high on our list. Each lighthouse here in OBX is a landmark with it’s own unique paint scheme, Bodie Lighthouse (seen here) can be identified by it’s horizontal black and white stripes.

North Carolina Highway 12 is also known as the Outer Banks Scenic Byway so it’s a pretty amazing destination all on it’s own. Often severed by hurricanes over the years, it’s another east coast engineering marvel that provides ready access to miles and miles of amazing beaches on both the windward and the leeward sides of the islands.

Drifting south through the Outer Banks, we were taking our time and just enjoying the trip. If you listen closely, the road teaches you things like how sometimes you just have to forget “the plan” and make that random stop, and to eschew tourist traps. You learn that eating at the local hole in the wall is always better, that the best deals are always had when you shop at the local mom and pop, and that your experience is vastly improved when you actively avoid chain stores or restaurants when possible. The only way to experience and really identify with local cultures is to immerse yourself in it and get off the beaten path. Eat the local delicacy. Engage the local community. So we figured we’d best set course for a less travelled part of the Outer Banks that we’d heard of. With a name like Ocracoke it had to be cool.

Fun Fact: One of the reasons so many people flock to the Outer Banks is the thrill of driving on the beach, a rare privilege on either coast. On the Outer Banks, there are many miles of shoreline to explore, from the uninhabited shoreline on Ocracoke Island to the solely 4WD accessible beaches of Portsmouth Island in the south or Carova, north of Corolla, famous for its wild horses.

Driving offroad on the beach at Cape Hatteras National Seashore requires a Beach Driving Permit, these can be purchased online and sent via mail before your trip. They can also be obtained in person at one of the following locations: Coquina Beach office, Cape Hatteras Light Station, and the Ocracoke Visitor Center. All of the beach driving areas and ramps on Hatteras and Ocracoke Island are open seasonally, meaning that during certain times of year, (specifically in the summer months), some areas may be closed for threatened species that are breeding, or sea turtles that are nesting.

After all the long highway miles we endured to get here from the Midwest, this is where the trip really started to become relaxing.

Beach ramps are all marked by brown, National Park Service managed “ramp markers” that indicate the mile and entrance point of every beach ramp along these islands. Simply engage 4WD and take one of these many sand ramps onto the beach and enjoy. Be ready to air down and bring basic recovery gear!

Beach wheeling box checked off, we headed for camp for the night on Hatteras Island at Frisco Campground. The next morning we were up early for the line up to board the ferry for our ultimate destination of Ocracoke Island. Boarding the ferry was pretty straightforward but be forewarned – arrive early or make reservations in advance to ensure that you get a space on board!

Arriving on Ocracoke, you notice that things feel different here. The pace is slower and more laid back than the hustle and bustle of some of the more northerly OBX areas. We quickly noticed that the “change in latitude” from venturing just this little bit further south really made a difference in attitudes, especially ours. This small island felt very much like the Caribbean, with beautiful beaches and blue/green waters as nice as any we’d seen on numerous forays there. And it has a lighthouse.

Built in 1823, Ocracoke Island Lighthouse still stands and functions today. It may not be the biggest in the Outer Banks, but it has been signaling mariners at sea for almost two centuries. It is North Carolina’s oldest lighthouse in operation, and the second oldest in the United States.

While here, I learned that Ocracoke has a darker history that I was keen on hearing more about. It was a favorite anchorage of Edward Teach, better known as Blackbeard. From his base here in North Carolina, Blackbeard and his crew of pirates raided English and Spanish commerce at will, ranging far and wide throughout the Carolinas and the West Indies. This remote island was a perfect hideout as it’s sand bars and navigational hazards made it nearly unreachable for those not familiar with these mysterious waters. No doubt some of his loot may still be buried here or on any one of a number of nearby islands. The grounds of what is now the Springer’s Point Nature Preserve were said to be the pirate’s favored hang-out during those days. Blackbeard’s ship, Queen Anne’s Revenge, was recently confirmed found sunk near Beaufort Inlet, North Carolina. Geek factor 8 and climbing…

But I digress. We were here to immerse ourselves in the Ocracoke of today and by Teach’s Beard that’s just what we did for the next couple of days.

We swam. We cavorted. We feasted. And we slept the sleep that only long distance travelers, explorers, know. The satiated sleep of a goal attained, of days fully lived. One thing was clear in our minds on Ocracoke though. We were on the edge of the world with no real desire to go back. Ever. You’ve probably experienced that same feeling when you know that your “Adventure Hourglass” is running out and you have to return to the real world of jobs and obligations.

But we still had a couple days before we had to go back to the suck. Up early again for the ferry to the mainland, we were bound for Swan Quarter and points beyond. There are three ways to get to or from Ocracoke Island and the Swan Quarter ferry is the most remote route with only 2 to 4 trips in each direction per day. So you need to be paying attention if you intend to catch a ride to the mainland or risk spending an extra day marooned on the island. Which would really be a bummer.

The Swan Quarter ferry has to cross 30 miles of open water on Pamlico Sound so it’s a bit bigger than the one we came from Hatteras on and the lineup of rigs waiting to board was impressive. The weather had been near perfect during our time in OBX but it was taking a turn for the worse now as winds were picking up and making waters choppy. This ride normally takes two and half hours but our ride was more like three hours as the crew successfully avoided darker weather that would have played havoc with their wheeled cargo. I was tired from all the driving on this trip so while the girls enjoyed the air conditioned passenger decks I chose to get in some stealth camping on deck – nap time!

Landing at Swan Quarter, the girls were now tired so they soon nodded off as I made my way inland, following the country highways and byways through eastern North Carolina. My goal was to head for Uwharrie National Forest in the middle of the state and camp at the site of our Appalachian Rendezvous events. Arriving after dark, I quickly made camp before waking the girls up so they could just climb in and go to bed.

The benefits of the Four Wheel Camper were many on this long trip but the primary one is always convenience, and AT Overland did a great job with this custom conversion. I stop the truck on a level spot and get out and open the camper, pop the roof up and done. Easy peasy. It was really nice on this trip to have soft beds, full bathroom (showers!) and kitchen amenities. And no matter what type of wind and rain is going on outside, it’s watertight and solid as a rock. Speaking of rain, I’ve only been to Uwharrie many times and only once not seen rain, this night it poured on us again but the morning brought blue skies and that hot, sticky humidity that the Carolinas are famous for.

Up early again, we rolled over to the Eldorado Outpost for some of their famous pork tenderloin biscuits and Cheerwine. We made some time here to visit with local friends who had stopped by to see us and I was reminded once again why this area is so remarkable – it’s the people. I’ve travelled the world and never met nicer, more honest or more hardworking people than you’ll find right here in North Carolina. Few places feel like home to a traveler but I’m at home every time I visit this Forest.

Bidding farewell to the Tar Heel State, I made tracks for the Commonwealth by slicing through the mountainous western reaches of the Old Dominion. Arriving at the Kentucky line I feared we might face more bad weather ahead but it proved to be short lived as skies above gave way to blue with cotton candy clouds.

My goal this leg was Cave Run Lake, Kentucky. Eschewing the nearby over-priced, “ReserveAmerica” debacle that most people seem willing to accept as “camping” nowadays, we took the path less travelled and headed out into the forest in search of a good old fashioned, and free, dispersed camping spot.

We made camp for the last time on this trip on a ridge high above the lake. No one here but us. The Daniel Boone National Forest made for a peaceful last night on the road as we settled in here, surrounded by sights and sounds of the forest, unmolested by insects or any bipedal pestilence in our hideout high above the lake.

Morning came and it was back on the road, carving our way through Kentucky and Indiana before arriving home on the north shore of Lake Michigan in Illinois. This trip was a blessing for all of us as the hard work of the “build phase” of this vehicle project was rewarded over ten long days on the road together exploring America.

And now we can’t wait to get out and go again!

NOTE: Full build details on the vehicle and the camper are well documented HERE and HERE.