TESTED: Baja Designs XL Lasers

Baja Designs (BD) calls themselves The Scientists Of Lighting.  While that title may strike you as the brilliant work of someone in the marketing department, ask anyone who has used their products and I’d be willing to bet that they’ll tell you their lights are the gold standard.   A couple of years ago, I had the opportunity to check out a BD prototype light that used a laser to create light instead of the LEDs that have become the primary technology for vehicle lighting.  Fast forward to today, and BD has created a series of laser lights that can project light orders of magnitude further than even BD’s most long-range focused LED lights.  If you thought that quality LED spot beam lights could send the light out there, laser lights make your current spot beams look like flood lights in comparison.  I’ve spent the last couple of months getting to learn the science behind how these laser lights work, and more importantly how they actually work in the dark places of our world.

To understand how Baja Designs laser lights work, it’s helpful to have an idea of how LED lights work.  LED stands for Light Emitting Diode, and this particular type of diode emits light as a result of current being applied to the diode, where lost energy from electron flow creates photons of light.  LED diodes can be engineered using different materials to create different colors of light, which is how red/green/blue (RGB) LEDs are made.  Getting the light output from the LED chip into a beam of usable light is done with the help of reflectors that aim the beam, and lens covers that can either refract the light to create a dispersed flood-pattern beam, or simply allow the light to pass through, creating a spot beam.  Baja Designs’ approach to LED light design is very diverse in that many of their lights can be reconfigured from a spot light to a flood light, or a combo of both just by swapping the lens cover.

A Baja Designs laser light works by using a pair of tiny semiconductor lasers that emit blue laser light onto a fancy material called a phosphor that reflects the beam and changes the blue light into a white light.  Since the laser diodes are super-tiny to begin with, the spot-beam of light they emit onto the phosphor is tiny – smaller than half a millimeter.  This tiny phosphor reflects a tiny beam of white light, and by using a similar reflector and spot-pattern lens cover, Baja Designs created a light that can shoot a hyper focused beam over incredible distances.  And now you know why The Scientists of Lighting is a very apt title.  Sorry for all of the tech talk, but it’s important to know that when BD says laser lights, they’re actually talking about light created from semiconductor lasers, and not just trying to put cool marketing terms on things.  Laser lights are a thing – and seeing them at work is stunning.

How do you avoid hitting something that you don’t want to hit while riding or driving at night?  The answer is simple – you see the thing before you run into it.  Whether that thing is an animal like a moose or a deer, an obstacle that you need to follow a specific line through, or just a bend on an icy road – when it comes to travelling at night, seeing is everything.  The faster you’re going, the more ground you’re going to need to be able to react to any surprises that show up in the night.  At 60 miles an hour, even thinking for a second will cost you nearly 100 feet of ground – so the further you can throw light in front of you, the sooner you can recognize the need to take action.  If you’ve ever driven a vehicle with weak headlights and felt like you couldn’t see something in time to stop for it, you know exactly what it’s like to outrun your headlights.  Yet, I don’t think that even an unlimited class trophy truck going at full tilt could outrun these laser lights.

To quantify just how far laser lights will go, I cooked up a little test on a section of dirt road where I could measure just how far various lights on my truck could throw light.  At one end of the road, I placed an object on each side of the road.  On the right side I placed Booner, the comically proportioned 3D Archery deer target, and on the left side of the road I placed a box covered with DOT C2 reflective tape, which would be my ranging target.  Then starting with my Tundra’s low beam headlights, I backed up until couldn’t see Booner anymore – only the reflective box I placed on the other side of the road, which I shot with a range finder to measure how far I was from the deer.  I then turned on my high-beams (Toyotas have strong high beams) and repeated the process.

Next up were my regular LED BD XL 80 lights with spot lenses, and finally the two XL Laser lights.  I then backpedaled as far down the road as I could go and still have line of sight on the box.   I couldn’t see Booner with my naked eye at this distance, but if you look closely in the photo – you can see him at 1411 yards from the truck.  Yet perhaps more impressive is that when you hold the shutter open for a few seconds you can see that the Lasers are actually throwing light on to the next hill down the road which is nearly two miles from the truck!  Being able to see a deer at 902 yards out is pretty impressive, and at that distance I’ve got all of the time in the world to stop for Booner, or any other thing I don’t want to run into.

Editor’s Note:  Seeing the deer (Booner) in the images as compressed for website use is really hard.  Uncompressed JPGs can be viewed here.  Please view at 100%.  – Chad

In real world use, BD Laser lights are the exact tool you’re looking for if you find yourself wanting to see as far as possible into the night.  They create a very narrow beam of light that is hyper focused for going long distances, so whether you’re trying to see something in the trail, or just trying to find your way to camp when your buddy’s cryptic directions tell you to “follow the road with the snags (dead trees) on right a quarter mile after the fork.”  There isn’t a better light out there for seeing as far as possible at night.

With laser lights, you can see the snags along the right side of the road sooner, so that means less time exploring a trail to make sure it’s the right one.  Laser lights help you see road signs miles before you get to them, which gives you more time to consult your navigation for your next turn before you get to the turn.  In short, laser lights are the cheat code you enter for maximum line of sight at night.  Seeing further gives you more time to act and that translates into more relaxed travel at night with less wrong turns.

The trade off to having a hyper-focused beam of light is that aim is a critical factor for getting the most out of these lights.  An adjustment of as little as a couple tenths of a degree can make all of the difference in getting the light where you want it, and if you’re a few points low or high, you’ll find that you’re aimed down at the road or off into space.  So be prepared to take some time setting your laser lights  up.  I used a framing level to make sure that both XL Lasers were aimed the same direction left to right, and a digital angle gauge became an invaluable tool for adjusting the tilt, or up-down axis of the lights.  Once you have the aim dialed however, you can see into the night like never before, and the novelty of seeing so far at night has yet to wear off.  Yet there’s more to this lighting thing than just being able to light up the next county.

Baja Designs breaks down lighting coverage into zones and consulting their Vehicle Lighting Zones page on their website is very helpful in planning out a functional lighting system.  Laser-only lights fit into Zone 5 or beyond (extreme distance), so make sure that you’ve got lights that address zones one, two, and three before you take on zone 5.  Otherwise, you’ll find yourself with some very impressive tunnel vision when driving at night if you only have zone 5 lights in your system.

To help folks get the most out of each aftermarket light, BD makes a full size run of Laser and LED hybrid OnX6 light bars which combine the extreme distance of lasers with coverage closer in provided by spot and wide / cornering lensed LED lights.  So if you want laser lighting technology but need to address more than just zone 5 lighting, the OnX6 hybrid bars are a great way to incorporate Lasers into your lighting solution without leaving other key zones uncovered.

As for the XL Lasers that I’ve been playing with, they’re a great tool to add to my lighting toolbox, because they significantly bolster my long-range lighting.  I’ve got each lighting zone mapped to it’s own switch on my sPOD, so I have a switch for two cornering lights, two fog lights, three spot lights, and the two XL Lasers.  Having the ability to choose which lights I need on in any given situation is huge.

When I’m working my way through technical terrain, I can run my cornering and fog lights to bathe the trail in front of me with coverage to be able to evaluate every possible line option without getting blinded by glare.  When it’s time to go fast and make miles, I can add in some driving and spot coverage to let me see what’s coming down the trail at me, while still having adequate fog and cornering coverage to make sure any animals don’t sneak up on me.

Once you drive at night with a vehicle that has a well thought out lighting system, getting in any vehicle that just has the stock lights feels scary – your mind will literally be back-burner-ing all of the bad things that could be hiding in the dark just beyond your lights.

Baja Designs Laser Lights are very impressive lights.  They absolutely work as advertised, and they do in fact shine light further than LED lights do.  Yet, getting your hands on this level of technology and performance comes with a cost, and laser lights certainly aren’t cheap – so whether or not you buy them comes down to fitness for use in your individual case.  The sooner you can see something means more time to run through your OODA loop, so whether that thing is a booby trap on the Baja 1000 racecourse, or a black angus cow that blends in perfectly with the night, more time to make and execute a plan is always in your favor.  Given the kind of damage a large animal or unseen trail hazard can do to your rig, and in turn your wallet, adding laser lights to your system could be a much more affordable alternative.

Even if you’re not going race pace at night, if being able to see further into the night is of value to you, these laser lights are where you need to look if you want to cast light further than LED lights can shine.  They are currently available in laser-only XLs, S1s, and as the extreme long range component of hybrid OnX6 light bars.  Between these three product lines, there’s a way to add laser lighting to any existing lighting system, or get everything in one light bar to do it all – so anyone can incorporate this impressive technology into their lighting system.

All the Baja Designs laser lights are built with the same quality materials and workmanship as any other BD product – which means you’re getting some the best lights on the market.  At first take, laser lighting might just sound like cool marketing mumbo-jumbo, but in fact it’s the most impressive distance lighting solution I’ve ever seen.  Oh, and did I mention that laser lights mean you can have actual lasers on the front of your truck?  Science sure is neat.

Full Disclosure:  Baja Designs provided a set of their laser lights on loan for this gear review.

Project Tundra // Winter (Pre-OXW) Update

RXT Rear Suspension

Late last fall, Project Tundra received a pre-production set of ICON Vehicle Dynamics RXT rear suspension – and the change these RXT parts made to the vehicle’s performance was profound.  The RXT system is made up of a user-configurable, Icon leaf spring pack that replaces the OEM Toyota leaf pack. Also included are Tundra specific shocks with increased travel, and a hydraulic bump stop kit.  Taken as a whole, these parts all work together to make your rear suspension next level.  Project Tundra already has the hydraulic bump stop kit, but adding the RXT leafs and shocks made a huge difference in the way the truck performs.  The best part about the RXT kit is that it can be configured to your specific truck and the amount of additional weight you have in your truck bed, so the end result is a system that will deliver much better performance than a one size fits all solution.  Here’s how it all works.

The RXT leafs for the Toyota Tundra can be configured in three ways all depending on how much additional weight is over your truck’s rear axle, or how much lift you want.  The leaf pack comes configured from ICON to handle an additional 250 pounds of payload while providing about 1.75 inches of additional lift.  If you swap out the third leaf in the RXT leaf pack with the provided additonal leaf, the pack will handle an additional 500 pounds of payload and add 3 inches of lift.  Finally, adding the additional leaf to the pack will provide 750 pounds of carrying capacity and add 4 inches of lift to the rear of an unladen Tundra.

I opted for the + 500 pounds option on Project Tundra, as two dirtbikes or our typical gear loadouts with the truck cap and roof rack come in around this mark.

Installing the leaf packs is easily done in the driveway on an afternoon with basic tools and an extra set of hands.  The first thing you’ll need to do is choose what configuration you want the leaf pack in, and then make any desired changes prior to mounting to the vehicle  A couple of C-Clamps will help you keep the packs from disassembling themselves when you loosen the locating bolt, and otherwise the process is well covered in the instructions.  With the packs configured as desired, lift up the back of the truck SAFELY and swap the packs out.

The other part of the RXT equation are the shocks which provide additional stroke over the 2.5 VS CDCV units that we’ve been using.  ICON offers three levels of shocks, named with their Stage-Number convention.  Stage 1 shocks offer vehicle specific valving, Stage 2 adds the CDC Valve, and Stage 3 adds Omega-level shocks that feature rebound and compression damping.  All RXT kits include the hydraulic bump stop Kit – another system we’ve absolutely loved having on Project Tundra.

As I mentioned in the last article, the performance difference realized by installing the IVD suspension on Project Tundra was huge, so the bar was already set quite high when the RXT parts arrived.  The RXT suspension makes a night and day difference over stock leafs or even an add-a-leaf – especially when you’re carrying any kind of weight.

Speaking of the Icon 2.5 VS CDCV shocks I took off the vehicle, I’m happy to report that after a year of use all over the Southwest the shocks are still in great shape and still fully functional.  Yes, there is pitting on the lower shock mounts and the aluminum bodies aren’t as shiny as new, but this wear has been earned from logging thousands of miles bombing around off-road and on wintry roads.  It turns out flying rocks are an equal opportunity destroyer, so I don’t care whose shock you have – pitting and aluminum oxidation are going to happen.  What counts is that all of the ICON shock shafts look great, and all of the seals are holding tight – so these shocks still have plenty of life left in them before they get rebuilt.

The RXT suspension has handled every type of terrain I’ve pointed it at so far with performance that’s perfectly matched to the front end, which is to say that the back end has now been turned up to match the front end.  The ability to set the leaf pack up for your specific vehicle depending on what you do with your truck and how much weight you carry combined with the damping adjustment from the CDCV and Omega level shocks make the RXT system the choice for Tundra rear suspension.

 

 

LINE-X

Spray-In truck bed liners are hands down the best way to project your truckbed from sharp tools, ski edges, car parts, the occasional steel-fab project, and everything else life throws at your truck bed.  The problem is that the OEM spray in liners leave a lot to be desired, which is why I took a trip to San Diego before SoCal Desert Rendezvous to make an appointment at Line-X of San Diego.

At Line-X of San Diego, Dallas and Chris applied their years of experience in truck bed coatings to come up with in a spray in bedliner application for Project Tundra that was exactly what I was looking for.  In addition to protecting the sheet metal, I wanted to do a few custom things that would make the bed of project Tundra better suited to my needs.  First up, I pulled off the stupid plastic caps that run around the bed rails of the truck.  These pointless pieces of plastic exist only to trap dirt and dust, and when sandwiched with a load (like a truck cap) become plastic backed sandpaper that wears on your paint and in no time at all, starts wearing on bare metal.  Taking the plastic caps off also allowed Dallas and Chris to do a true over the rail bedliner, providing extra protection to the bedsides from the truck cap and from me when I’m loading heavy things over the sides of the truck bed.

With all of the holes in the bed rails covered, we then turned our attention to sealing up all of the drain holes in the truck bed to make the thing as dust proof as possible.

Line-X is also a great thing to spray on your truck’s rocker panels to protect them from rocks and other road debris that are constantly tossed up by your tires.  I sprayed the rocker panels on my Tacoma, and it’s held up great to hundreds of thousands of miles of dirt and rocks.  Again Dallas and Chris applied their expert hands and took the time to remove the plastic wheel well trim so that they could tuck the Line-X under the plastic bits once installed – a detail that will only serve to help lengthen the lifespan of Project Tundra’s sheet metal.

Chris and Dallas devoted an entire day to applying Line-X to Project Tundra, and the results of their attention to detail and skill speak for themselves.  Project Tundra’s bed and rocker panels are now armored-up to handle hundreds of thousands of miles of dirt and rock, and all of the gear hauling I can throw in the truck bed.

ABOUT THOSE HUB CAPS

I’ve had a couple of the hub caps on my ICON Alloys Six Speed wheels break, and when I called Icon to asking about buying new hub caps, I was really happy to hear that they’ve redesigned the caps to fix this very issue.  The new hub caps are screwed together (the old design was a snap-fit) and I do not expect to see any failure or issues from this new design.  I need to give ICON props for revising and continuously improving their products, rather than simply selling more copies of an imperfect design.

LET THERE BE LIGHT

Yes, Project Tundra will be getting fully armored – but as with any good thing, it takes some time.  So in the mean time I’ve been working with Pelfreybilt Offroad to design brackets for the Tundra’s A-Pillars and stock front bumper, so that I can add some light while I’m waiting for my armor to arrive.  With a bit of time spent in Solidworks, I’ve developed A-Pillar brackets for the Tundra that will hold an XL 80, as well as brackets that will allow me to run a Baja Designs 30” S8 light bar in the stock bumper.

Project Tundra will be receiving it’s armor soon, so I’ll leave this update with a photo I took of what’s to come.  Stop by and see us at the American Adventurist booth at Overland Expo West (PS1) and say hi!

Full disclosure:  ICON Vehicle Dynamics provided the RXT suspension for review and testing purposes at no cost to Chad de Alva or American Adventurist.  Line-X of San Diego installed their products free of charge.