TESTED: Baja Designs XL Lasers

Baja Designs (BD) calls themselves The Scientists Of Lighting.  While that title may strike you as the brilliant work of someone in the marketing department, ask anyone who has used their products and I’d be willing to bet that they’ll tell you their lights are the gold standard.   A couple of years ago, I had the opportunity to check out a BD prototype light that used a laser to create light instead of the LEDs that have become the primary technology for vehicle lighting.  Fast forward to today, and BD has created a series of laser lights that can project light orders of magnitude further than even BD’s most long-range focused LED lights.  If you thought that quality LED spot beam lights could send the light out there, laser lights make your current spot beams look like flood lights in comparison.  I’ve spent the last couple of months getting to learn the science behind how these laser lights work, and more importantly how they actually work in the dark places of our world.

To understand how Baja Designs laser lights work, it’s helpful to have an idea of how LED lights work.  LED stands for Light Emitting Diode, and this particular type of diode emits light as a result of current being applied to the diode, where lost energy from electron flow creates photons of light.  LED diodes can be engineered using different materials to create different colors of light, which is how red/green/blue (RGB) LEDs are made.  Getting the light output from the LED chip into a beam of usable light is done with the help of reflectors that aim the beam, and lens covers that can either refract the light to create a dispersed flood-pattern beam, or simply allow the light to pass through, creating a spot beam.  Baja Designs’ approach to LED light design is very diverse in that many of their lights can be reconfigured from a spot light to a flood light, or a combo of both just by swapping the lens cover.

A Baja Designs laser light works by using a pair of tiny semiconductor lasers that emit blue laser light onto a fancy material called a phosphor that reflects the beam and changes the blue light into a white light.  Since the laser diodes are super-tiny to begin with, the spot-beam of light they emit onto the phosphor is tiny – smaller than half a millimeter.  This tiny phosphor reflects a tiny beam of white light, and by using a similar reflector and spot-pattern lens cover, Baja Designs created a light that can shoot a hyper focused beam over incredible distances.  And now you know why The Scientists of Lighting is a very apt title.  Sorry for all of the tech talk, but it’s important to know that when BD says laser lights, they’re actually talking about light created from semiconductor lasers, and not just trying to put cool marketing terms on things.  Laser lights are a thing – and seeing them at work is stunning.

How do you avoid hitting something that you don’t want to hit while riding or driving at night?  The answer is simple – you see the thing before you run into it.  Whether that thing is an animal like a moose or a deer, an obstacle that you need to follow a specific line through, or just a bend on an icy road – when it comes to travelling at night, seeing is everything.  The faster you’re going, the more ground you’re going to need to be able to react to any surprises that show up in the night.  At 60 miles an hour, even thinking for a second will cost you nearly 100 feet of ground – so the further you can throw light in front of you, the sooner you can recognize the need to take action.  If you’ve ever driven a vehicle with weak headlights and felt like you couldn’t see something in time to stop for it, you know exactly what it’s like to outrun your headlights.  Yet, I don’t think that even an unlimited class trophy truck going at full tilt could outrun these laser lights.

To quantify just how far laser lights will go, I cooked up a little test on a section of dirt road where I could measure just how far various lights on my truck could throw light.  At one end of the road, I placed an object on each side of the road.  On the right side I placed Booner, the comically proportioned 3D Archery deer target, and on the left side of the road I placed a box covered with DOT C2 reflective tape, which would be my ranging target.  Then starting with my Tundra’s low beam headlights, I backed up until couldn’t see Booner anymore – only the reflective box I placed on the other side of the road, which I shot with a range finder to measure how far I was from the deer.  I then turned on my high-beams (Toyotas have strong high beams) and repeated the process.

Next up were my regular LED BD XL 80 lights with spot lenses, and finally the two XL Laser lights.  I then backpedaled as far down the road as I could go and still have line of sight on the box.   I couldn’t see Booner with my naked eye at this distance, but if you look closely in the photo – you can see him at 1411 yards from the truck.  Yet perhaps more impressive is that when you hold the shutter open for a few seconds you can see that the Lasers are actually throwing light on to the next hill down the road which is nearly two miles from the truck!  Being able to see a deer at 902 yards out is pretty impressive, and at that distance I’ve got all of the time in the world to stop for Booner, or any other thing I don’t want to run into.

Editor’s Note:  Seeing the deer (Booner) in the images as compressed for website use is really hard.  Uncompressed JPGs can be viewed here.  Please view at 100%.  – Chad

In real world use, BD Laser lights are the exact tool you’re looking for if you find yourself wanting to see as far as possible into the night.  They create a very narrow beam of light that is hyper focused for going long distances, so whether you’re trying to see something in the trail, or just trying to find your way to camp when your buddy’s cryptic directions tell you to “follow the road with the snags (dead trees) on right a quarter mile after the fork.”  There isn’t a better light out there for seeing as far as possible at night.

With laser lights, you can see the snags along the right side of the road sooner, so that means less time exploring a trail to make sure it’s the right one.  Laser lights help you see road signs miles before you get to them, which gives you more time to consult your navigation for your next turn before you get to the turn.  In short, laser lights are the cheat code you enter for maximum line of sight at night.  Seeing further gives you more time to act and that translates into more relaxed travel at night with less wrong turns.

The trade off to having a hyper-focused beam of light is that aim is a critical factor for getting the most out of these lights.  An adjustment of as little as a couple tenths of a degree can make all of the difference in getting the light where you want it, and if you’re a few points low or high, you’ll find that you’re aimed down at the road or off into space.  So be prepared to take some time setting your laser lights  up.  I used a framing level to make sure that both XL Lasers were aimed the same direction left to right, and a digital angle gauge became an invaluable tool for adjusting the tilt, or up-down axis of the lights.  Once you have the aim dialed however, you can see into the night like never before, and the novelty of seeing so far at night has yet to wear off.  Yet there’s more to this lighting thing than just being able to light up the next county.

Baja Designs breaks down lighting coverage into zones and consulting their Vehicle Lighting Zones page on their website is very helpful in planning out a functional lighting system.  Laser-only lights fit into Zone 5 or beyond (extreme distance), so make sure that you’ve got lights that address zones one, two, and three before you take on zone 5.  Otherwise, you’ll find yourself with some very impressive tunnel vision when driving at night if you only have zone 5 lights in your system.

To help folks get the most out of each aftermarket light, BD makes a full size run of Laser and LED hybrid OnX6 light bars which combine the extreme distance of lasers with coverage closer in provided by spot and wide / cornering lensed LED lights.  So if you want laser lighting technology but need to address more than just zone 5 lighting, the OnX6 hybrid bars are a great way to incorporate Lasers into your lighting solution without leaving other key zones uncovered.

As for the XL Lasers that I’ve been playing with, they’re a great tool to add to my lighting toolbox, because they significantly bolster my long-range lighting.  I’ve got each lighting zone mapped to it’s own switch on my sPOD, so I have a switch for two cornering lights, two fog lights, three spot lights, and the two XL Lasers.  Having the ability to choose which lights I need on in any given situation is huge.

When I’m working my way through technical terrain, I can run my cornering and fog lights to bathe the trail in front of me with coverage to be able to evaluate every possible line option without getting blinded by glare.  When it’s time to go fast and make miles, I can add in some driving and spot coverage to let me see what’s coming down the trail at me, while still having adequate fog and cornering coverage to make sure any animals don’t sneak up on me.

Once you drive at night with a vehicle that has a well thought out lighting system, getting in any vehicle that just has the stock lights feels scary – your mind will literally be back-burner-ing all of the bad things that could be hiding in the dark just beyond your lights.

Baja Designs Laser Lights are very impressive lights.  They absolutely work as advertised, and they do in fact shine light further than LED lights do.  Yet, getting your hands on this level of technology and performance comes with a cost, and laser lights certainly aren’t cheap – so whether or not you buy them comes down to fitness for use in your individual case.  The sooner you can see something means more time to run through your OODA loop, so whether that thing is a booby trap on the Baja 1000 racecourse, or a black angus cow that blends in perfectly with the night, more time to make and execute a plan is always in your favor.  Given the kind of damage a large animal or unseen trail hazard can do to your rig, and in turn your wallet, adding laser lights to your system could be a much more affordable alternative.

Even if you’re not going race pace at night, if being able to see further into the night is of value to you, these laser lights are where you need to look if you want to cast light further than LED lights can shine.  They are currently available in laser-only XLs, S1s, and as the extreme long range component of hybrid OnX6 light bars.  Between these three product lines, there’s a way to add laser lighting to any existing lighting system, or get everything in one light bar to do it all – so anyone can incorporate this impressive technology into their lighting system.

All the Baja Designs laser lights are built with the same quality materials and workmanship as any other BD product – which means you’re getting some the best lights on the market.  At first take, laser lighting might just sound like cool marketing mumbo-jumbo, but in fact it’s the most impressive distance lighting solution I’ve ever seen.  Oh, and did I mention that laser lights mean you can have actual lasers on the front of your truck?  Science sure is neat.

Full Disclosure:  Baja Designs provided a set of their laser lights on loan for this gear review.

SEMA 2019

The SEMA Show.  For a week in November, the automotive industry as a whole congregates in Las Vegas to completely fill the Las Vegas Convention Center to show off absolutely anything that relates to the automotive industry.  From aftermarket parts, to tools, to chemicals, to safety, to raw materials, to OEMS, you won’t find a more comprehensive selection of auto-related stuff to check out.

The Overland Industry is continuing to expand it’s footprint at SEMA, and this year was the first year to feature the “Overland Experience.” In this area, Overland industry professionals gave presentations, and there were a number of rigs on hand for show attendees to check out.  Throughout the rest of the show, there were more and more Overland style builds in booths, and more brands that serve the Overland market were on hand to show off their wares.

From companies just getting off the ground with new products fueled by passion to well known companies coming out with more and more SKUs to serve even more needs, there was plenty of awesome to check out – and of course it wouldn’t be SEMA without the… well… interesting products.  You’ll know ’em when you see them.

ANTISHANTY

Antishanty has figured out how to take the best parts of so many different types of trailers and fuse them into one awesome trailer that is poised to stand head and shoulders above the other overland trailers that simply carry a roof tent, or are a glorified teardrop, or that weigh more than your tow vehicle.

Check out these Antishanty features:  Timbren independent suspension, aluminum construction (no wood), light weight, insulated, a toy hauler style rear door, a pop top, plenty of sleeping space, and a heater and a cook stove.  If you need a trailer to haul your gear, be your base camp, and do just about everything else a trailer can do – you need to check out Antishanty.

WARN

Warn had a pile of new stuff on display.  For the Jeep JT and JL, Warn has new bumpers, sliders, and door kits.  They’ve expanded their line of semi-hidden bumpers with fitments for the Subaru Crosstrek and many other platforms.  Their lines of winch accessories and bags are also becoming more robust as well, notably with soft shackles and new winchlines that feature a reflective braid.

Icon Vehicle Dynamics and Icon Alloys

Icon was on hand to show off what they’ve been up to, and I’m happy to report that they’re making some cool new improvements to their existing products as well as continuing to develop new, award winning products.

For their 2.5 inch series shocks, Icon is switching to an aluminum shock body which will provide better heat dissipation performance as well as better resistance to the elements.  Features like gold CDCV knobs and finned reservoirs will also be spec’d on certain fitments.  Icon’s 2.5-inch JL system won an award at the show this year, and the new Vector 6 wheel by Icon Alloys looks great!

Dometic

Dometic has a new generation of electric fridges that feature innovative new features, and they’ve updated their CFX app to help you better understand how your 12v fridge is using power.  With the app you can now plot power consumption versus temperature through a bluetooth connection to your cooler (the old version used wifi) and Dometic has also made the process of adding a dedicated circuit to your vehicle much easier with an everything you need kit.

The new CFX Gen 3 coolers have a new design, beefier cast aluminum handles, and control interfaces that are much easier to use than the older versions.  The new CFX 55 even has an ice maker to help take your wilderness mixology to the next level.

Milwaukee

Milwaukee Tools was new to SEMA this year, and I have to say it was awesome to finally get to see every red tool all in one place.  Milwaukee is getting into hand tools, and I have to give them a nod for adding a meaningful feature to their new line of sockets – square tops which prevent the socket from rolling away from you when you set them on the ground.  Ever watch a 10mm socket roll into oblivion? No more with Milwaukie tools. They had a really cool booth with lots of cut-a-way tools, and of note were the M12 & M18 Red Lithium batteries where you could see the genuine Samsung cells inside.

American Expedition Vehicles

AEV always brings something cool when they’re going to a show, and this year was no exception.  On display was their new recovery gear, as well as several platforms with all kinds of new goodies.  The RAM Prospector XL gets a completely new bumper, which is sporting a brush guard and AEV’s own 7″ lights.  Out back AEV is spec’ing a 41″ spare tire carrier, 5th gen bed rack, and a new rear bumper.

The Jeep JL Wrangler and JT Gladiator are also getting the full AEV treatment with a few bits on display, and a whole bunch of other products in the pipeline.  AEV has also been working on the Chevy Bison platform, and the new version will be able to clear 35s.

Yakima

Yakima continues to come up with more cool products for carrying your toys and tools on your vehicle, and their new bike racks, fishing rod carriers, tool holders, and platform racks look great.  Of note are their tool holders which won’t stretch out like other products, and their platform racks which are a welcome place to mount all of the existing Yakima gear you may have or just about anything else.

Factor 55

Factor 55 is known for making some of the best recovery gear out there that’s engineered, built, and tested to destruction in the USA using only American made materials.  They had a pile of new kit on display at the show, like their Rope Retention Pulley (RRP) which adds a brilliant feature to the recovery ring in the from flexible fingers that will keep your rope from dropping out of your ring should you slack your recovery system out.  They’re also starting to package all of their top shelf recovery gear into complete recovery kits.

Leitner Designs

I spied the new Leitner Design FORGED ACS rack on a couple of rigs at the show.  The new forged version of the ACS takes the years of learning from the original ACS and harnesses that into a lighter and stronger system.  Check out this custom unit on a Jeep Gladiator with a Traeger grill.

sPOD

sPOD had a new baby Bantam on display at the show, which is designed to fit into modern builds which have less and less space for extra stuff under the hood.  This Source LT has all of the great sPOD features you would expect, but in a six circuit system.  HD and switch panels will be available for control, and everything they offer is made right here in the USA.

Hi-Lift

Hi Lift had a signature edition Jack and number of new vehicle mounts on display at the show, like this floor mount for the Jeep Gladiator.

RAM-Mounts

On display in the RAM Mounts booth were new magnet bases, new phone holders and the tough wedge, which allows you to place a RAM ball anywhere you can wedge this product and inflate it using the attached pump to inflate the wedge, securing it in place.

Red Arc

Red Arc had a new Brake Controller and Battery Management system on display.  Their brake controller is notable for taking the “knee-knocker” and installing that elsewhere in the vehicle, so you’re only having to deal with a small knob that allows you to adjust things like gain and mode.

James Baroud

Portuguese tent-makers James Baroud had their new tunnel system on display, which allows you to connect your tent to a specially made awning, providing a covered place to enter and exit your tent when the weather isn’t playing nice.

Scheel-Mann

Scheel-Mann makes some ridiculously comfortable and supportive seats, which were a big hit with folks who were in search of a place to get off of their feet for a second.  After test driving one myself, I have to say that I would love to have them in my rigs.

MSA 4×4

MSA 4×4 had their new tow mirrors on display at SEMA.  These mirror arms telescope, and the actual mirror pivots at the end of the arm, providing several modes of adjustment to get your mirrors set to work with your trailer. I really wish they had brought their custom 6×6 200 Series that was on the banner at the back of the booth to show off the mirror (and the rest of the vehicle) too.

Ford

The Ford booth always has cool stuff on display, like this well built Ranger and the stunning Bronco.  Ford also came up with a pretty nutty E-Mustang, but I couldn’t get a good shot through the crowd of people gawking at it.

Lincoln Electric

What’s awesome about SEMA is that tool manufactures come to the show too, so not only can you find cool parts for your rigs, but you can find cool tools to work on your rigs with.  These new multiprocess welders from Lincoln use large displays to help make it easy for folks to learn to weld.  Select what you want to weld, and the machine helps you select the right gun, gas, wire and rollers to let you use the right process for the job.

Baja Designs

Baja Designs always has cool stuff on display, and this year they were showing off their new LP4, and the new S1 series lights, which are essentially a quarter of their proven XL 80.  They also packed one of their super-cool laser chips in an S1.  We’ll have a test on Baja Designs’ laser lighting soon.

Go Fast Campers

Parked in the Mobil 1 booth was the GFC Tacoma, sporting a sharp looking camper with a red colorway.  But the really cool stuff was hidden in back, where GFC had their new modular flight deck platform and a really slick twist and lock style tie down.  GFC makes some killer gear, and I can’t wait to see more on these new protos.

Traxxas

Let us indulge our inner kid here for a second.  Traxxas is making some seriously cool RC cars these days.  Check out this 6×6 G wagon, complete with LED lighting and portal hubs.  This scale crawler has fully functioning tracks… which is a great segue into what I saw next…

PPE / Howe and Howe

Hopefully, this thing needs no introduction, but just in case – meet the RipSaw E3 . Everyone wants one of these!

ARB

ARB is a major player in the Overland scene, and they are going BIG with the Ranger, this blue truck was decked out with the full compliment of ARB goodies.  They’re also working on making complete build kits for select FCA platforms like Jeeps.  Simply pick your use, from crawler, overland, or off-road, and ARB has a parts kits tailored to that use.

Of note on the Ranger bumper in the second photo, ARB is now a Tier 1 supplier to Ford, so that bumper meets all of Ford’s requirements for crash and cooling, etc.

The Overland Experience

Overlanding has officially gone mainstream, and the last few photos here are from the Overland Experience area.  There were some cool rigs here like the 73-series Cruiser and the crossovers.  Check out that tent-only version of the AT Overland Habitat on the VW Atlas.

The Other Stuff at SEMA

When I said that the SEMA show caters to the entire automotive industry, I wasn’t kidding.  There’s stuff at SEMA that’s well… I’ll let you decide what to call it, but I thought it was a fancy axle truss…

I know for a fact that I missed cool stuff.  That’s the problem with only having a day to do SEMA – there’s just too much awesome to see, even if you’re on the move for the entire duration of the show day.  Next year, I’ll make sure to take more time so that we can share more cool stuff with you.  Thanks for reading!