Return of the Thumper: The new 2022 Kawasaki KLR650

When I heard the news that Kawasaki had discontinued the venerable KLR650, I was pretty bummed.  As a KLR rider myself, I was always a big fan of the platform but it seemed that time and emissions standards had finally caught up with my favorite old school thumper. Honestly, it had been in production virtually unchanged since 1987 (with a mid-lifecycle refresh in 2008) so an overhaul and redesign was long overdue in my opinion.

Thankfully, after a two year hiatus, they’ve redesigned it and much to my surprise, they didn’t ruin the original recipe. Luddites will malign changes like EFI, ABS and heated grips, but it’s still a basic, affordable adventure bike with a reliable 652cc thumper engine – and that’s a GOOD thing.

Changes are numerous in this redesign, while mostly subtle and well thought out. But make no mistake, this bike is still all about durability and ease of maintenance in the field.

Whether it’s traveling long distances or making the daily commute, this adventure-hungry, on-and off-road machine has a long history of versatility and toughness required for most any adventure.  My 2008 was a beast (see it HERE) and this remix of an old favorite has me SERIOUSLY thinking about getting another KLR!

There will be two standard 2022 KLR650 models, one with ABS and one without, as well as two travel-ready models with some cool factory options, the KLR650 Traveler and the fully loaded KLR650 Adventure.

The all-new 2022 KLR650 receives the addition of a tried and true Keihin fuel injection system to the 652cc single-cylinder engine which results in increased reliability in cold weather and at altitude along with better fuel efficiency. A new multi-functional digital instrumentation panel with a fuel gauge is paired with a new fuel tank design with greater useable volume. Numerous parts have been updated for increased riding confidence when carrying luggage, reduced vibrations, and increased generator capacity, contributing to the improved performance and ride comfort that riders will appreciate.

The all-new KLR650 features a new LED headlight, is available with optional ABS, provides a terrific riding position for all-day riding comfort and boasts plenty of carrying capacity. For 2022 the KLR650 motorcycle will also be available in two new special editions featuring a number of Kawasaki Genuine Accessories including side cases, engine guards, LED auxililary light set, and more.

2022 KLR650 HIGHLIGHTS

  • NEW Fuel Injected 652 cc Single-Cylinder Engine
  • NEW Multi-Functional Digital Instrumentation With Fuel Gauge
  • NEW LED Headlight
  • NEW Bodywork including fuel tank
  • NEW Larger Front Disc And Optional ABS
  • NEW Greater Wind Protection
  • NEW Increased Carrying Capacity

ENGINE UPGRADES

  • NEW Fuel Injection
  • NEW Revised Cam Profiles
  • NEW Exhaust Pipe Diameter
  • NEW Updated Clutch
  • NEW Increased ACG Output
  • NEW Low Maintenance Battery
  • NEW Lightweight Starter, Ignition Coil, And Evaporator Canister
  • NEW Honeycomb Catalyzer

The KLR650 is powered by one of the most well-known, reliable, and trusted engines in the motorcycle industry.  Its liquid cooled, four-stroke, 652 cc single-cylinder engine features a DOHC cylinder head and produces a flat power curve that lets you navigate challenging roads and cruise at freeway speeds .  As stated earlier, the 2022 model is now equipped with Keihin fuel injection, which, combined with the fuel tank’s greater useable volume, contributes to an increased range between fuel stops, an important consideration for us long range nomads.

Starting the KLR650 has never been easier thanks to EFI, especially at high altitude or in cold conditions, and its reliability and performance have been increased.  A 10-hole fine-atomizing injector sprays 60 µm droplets, which contributes to efficient air-fuel mixing for efficient combustion.  Revised intake and exhaust cam profiles improve mid-range power and torque characteristics.  A stronger cam chain guide material and shape add to the increased reliability.

The exhaust pipe diameter has been reduced by 7.7 mm to improve mid-range torque characteristics to better suit everyday riding.  An oxygen sensor provides feedback to the fuel injection system, contributing to cleaner exhaust emissions and increased fuel efficiency.

Several updates have been made to improve shifting feel and reduce weight.  In the clutch and transmission, the clutch release bearings were changed from ball to thrust-needle bearings, the gear dogs and shift fork have been revised on third gear, and a new finishing treatment is now used for fourth and fifth gears.

A new sealed battery adds to the convenience and is significantly lighter than the previous battery. The starter, ignition coil, and evaporator canister have all been revised and are now lighter than on previous models.

CHASSIS

  • NEW Rear Frame
  • NEW Swingarm
  • NEW Larger Swingarm Pivot Shaft

The motorcycle’s proven, high tensile, semi-double-cradle frame receives several updates on the 2022 model. The updates now include a rear frame that is integrated with the main frame to increase torsional rigidity for a more composed ride and a 30mm longer swingarm with a 2mm larger diameter swingarm pivot shaft that also contributes to better handling.

SUSPENSION & WHEEL UPGRADES

  • NEW Front and Rear Suspension Settings
  • NEW Larger Front Brake Disc
  • NEW Thicker Rear Brake Disc
  • NEW Optional ABS Models
  • NEW Stronger Rear Wheel Rim Material
  • NEW Larger-Diameter Axle Shafts

Both front and rear suspension settings complement the new frame to help provide a more planted feel.  In order to meet the demands of both on and off-road riding, 41 mm front forks with 200 mm of suspension travel handle the suspension duties up front and add the rigidity needed for superb performance.  Firm fork springs provide excellent bump compliance and bottoming resistance while also reducing front-end dive under heavy braking.

An adjustable Uni-Trak system with 185 mm of suspension travel can be found on the rear and complements the front fork settings,offering progressive rear suspension action while contributing to a low center of gravity.  Firm rear shock settings help resist bottoming in rough terrain and accommodate heavy loads.  Rear spring preload and rebound damping adjustments allow riders to fine-tune suspension settings to suit the riding conditions and rider’s preference.  The front fork and rear shock settings complement each other for light, sharp handling on smooth roads while providing the capability needed off-road.

Complementing the KLR650 motorcycle’s more powerful engine is a larger 300mm front brake disc that delivers more substantial braking power.  The disc shape has been changed from a petal-type disc to a round disc.  On the rear brakes, the disc has been thickened to provide better heat dissipation when under heavy braking.  Similar to the front, the back disc shape is now round. Models with and without ABS are now available and the ABS offers additional rider reassurance when riding on low-friction surfaces.

The KLR650 comes equipped with a 21” front wheel and 17” rear wheel that allows riding to be continued even when the pavement turns to dirt.  A stronger material can now be found on the rear wheel rim, delivering improved torsional rigidity and increased durability.  The front and rear tires are tube types, making it possible for the rider to carry out any necessary roadside repairs.  A larger-diameter front and rear wheel axle contribute to both durability and handling.

EVOLVED ERGONOMICS

  • NEW Fine-Tuned Handlebar And Footpeg Positions
  • NEW Rubber Mounts On Handlebars And Footpegs
  • NEW Fuel Tank Design With More Useable Volume
  • NEW Taller Windshield For Increased Wind Protection
  • NEW Seat Design And Materials For Improved Comfort
  • NEW Pillion Grab Bars For Passenger Comfort
  • NEW 30 mm Shorter Side Stand

The KLR650 has long been known for its comfortable, upright riding position, and for 2022 it has been fine-tuned to deliver a stress-free position for a longer adventure.  One significant improvement has been the reduction of vibration from parts that come in contact with the rider, further contributing to comfort when on long rides.

Fine-tuned handlebar and footpeg positions have each been moved 10 mm outwards to provide adjustability and put the rider in a slightly more relaxed position, to support longer hours in the saddle for those “Iron Butt” rides across state lines.  The handlebars and footpegs are now rubber-mounted, reducing vibration for improved comfort.  A new fuel tank design has been fitted to the KLR650 chassis, offering a natural fit with the rider’s knees for comfort and increased controllability.  While the volume of the new fuel tank remains the same, the useable volume has been increased through redesign and a new fuel pump that draws from the very bottom of the tank, contributing to a longer cruising range.

Aiding the rider up front, a new windshield can be found, which is now 50 mm taller for better wind protection and features two-position bolt-on adjustability that allows windshield height to be conveniently increased a further 30 mm.  The seat shape and cover have been revised and the optimized urethane thickness and firmness all contribute to increased ride comfort.  Under the seat, rubber dampers have been added to further isolate vibrations and aid in rider comfort.  Passenger grab bars have been reshaped, improving passenger comfort for the occasional two-up ride.  The side stand has been shortened 30 mm, making it easier to deploy when on the bike.

BODYWORK & STYLING

  • NEW Shroud, Side Cover, And Tail Cowl
  • NEW Bright LED Headlight
  • NEW Tail light And Turn Signal
  • NEW All-Digital Instrument Panel
  • NEW Longer Mirror Arms

The KLR650’s robust design reflects the bike’s capabilities for a no-nonsense adventure. New colors and modern styling includes a protector-equipped shroud design that contributes to a functional and rugged look, while a new side cover design and tail cowl tie the new package together.

A new bright LED headlight illuminates the way when the ride continues past sunset and also contributes to the intended adventure styling makeover. In the back, a revised taillight and turn signal design can be seen while rearward field of vision has been improved thanks to longer mirror arms.

An all-digital instrument panel offers information at-a-glance through a large display and easy-to-read LCD screen with white backlighting.  The instrument panel features a speedometer, odometer, dual trip meters, fuel gauge, clock, and indicator lamps.  The narrowed-down display list prioritizes visibility of the speedometer and fuel gauge. Imagine, a KLR with a fuel gauge!

ACCESSORIES

A number of Kawasaki Genuine Accessories (KGA) will allow riders to personalize the looks of their KLR650 and offer added comfort and convenience. Kawasaki accessory side cases and top case were developed to provide a clean look with their well-matched design.

The side cases feature a top-opening design that makes it easy to add and remove items when they are mounted on the bike. The side cases easily clip onto their mounting brackets for a secure fit. The top case is large enough to accommodate an off-road style helmet. Improving convenience, side cases and the top case can be fitted with a one-key system. Complementing the accessory luggage, a larger aluminum rear carrier offers improved carrying capacity. In addition to its exclusive luggage, accessories include grip heater set, LED auxiliary light set, engine guards, DC power outlet, and USB socket.

SPECIAL EDITIONS

Also new for the 2022 KLR650 are two model variations that feature factory-equipped accessories and both come standard with ABS. The KLR® 650 ADVENTURE model comes equipped with factory-installed side cases, LED auxiliary light set, engine guards, tank pad, and both DC power outlet and USB socket and is available in the Cypher Camo Gray colorway. This model is designed for the adventurer who is looking for increased carry capacity and convenience.  The KLR® 650 TRAVELER model features a factory-installed top case and both DC power outlet and USB socket and comes in Pearl Lava Orange colorway.

COLORS

The 2022 KLR650 base model is available in Pearl Sand Khaki and Pearl Lava Orange. The KLR650 ABS is available in Pearl Sand Khaki. The KLR650 TRAVELER model is available in Pearl Lava Orange, and the KLR650 ADVENTURE model is available in Cypher Camo Gray.

I WANT ONE! HOW MUCH WILL IT COST TO RIDE A KLR?

KLR650 – $6,699

KLR650 ABS – $6,999

KLR650 TRAVELER – $7,399

KLR650 ADVENTURE – $7,999

ABOUT THE BRAND

Kawasaki Heavy Industries, Ltd. (KHI) started full-scale production of motorcycles over a half century ago.  The first Kawasaki motorcycle engine was designed based on technical know-how garnered from the development and production of aircraft engines, and Kawasaki’s entry into the motorcycle industry was driven by the company’s constant effort to develop new technologies. Numerous new Kawasaki models introduced over the years have helped shape the market, and in the process have created enduring legends based on their unique engineering, power, design and riding pleasure. In the future, Kawasaki’s commitment to maintaining and furthering these strengths guarantees new legends like the reborn 2022 KLR650.

Kawasaki Motors Corp., U.S.A. (KMC) markets and distributes Kawasaki motorcycles, ATVs, side x sides, and JET SKI® watercraft through a network of approximately 1,100 independent retailers, with close to an additional 7,700 retailers specializing in general purpose engines. KMC and its affiliates employ nearly 3,100 people in the United States, with approximately 260 of them located at KMC’s Foothill Ranch, California headquarters.

Kawasaki’s tagline, “Let the good times roll®”, is recognized worldwide. The Kawasaki brand is synonymous with powerful, stylish and category-leading vehicles. Information about Kawasaki’s complete line of powersports products and Kawasaki affiliates can be found on the Internet at www.kawasaki.com.

FULL DISCLOSURE:  American Adventurist is not affiliated with or sponsored by Kawasaki. We just like motorcycles!

Overland Expo West 2019

Photography Credit: Richard Soohoo took the vast majority of the photos.

Overland Expo West 2019 may have just ended, but here at American Adventurist we’re already looking forward to Overland Expo East 2019 and beyond.  That’s because Overland Expo continues to be an event that raises the bar year by year with more and more awesome people, new gear, and epic vehicles.  The big news of course is that Overland Expo turned ten in 2019, and after nine years of cultivating an outstanding global event, Jonathan and Roseann Hanson have passed the torch over to Lodestone Events

At the time of this writing, feedback has been extremely positive on the new management which is a huge feat in and of itself considering the cult following surrounding this event.

By the numbers, this tenth birthday was by far the biggest Overland Expo event yet with over 22,000 people attending to check out the more than 400 exhibitors, 1,500 adventure vehicles, and 330 classes.  In other words, Overland Expo just continues to grow with no plateau in sight– and things are only looking up from here.  Based on the number of new faces and vendors we saw at this year’s event, there are obviously a great deal of people who are getting the appeal of this car camping overlanding thing that we love so much.

This year, Flagstaff did a great job of showing why the locals say “If you don’t like the weather, just wait five minutes”, and I’m pretty sure someone out there has already started calling OXW19 Snowblowverlandchanceofrainandsomesun Expo.  We’ve had Blowverland Expo and Snowverland Expo, and now we’ve had Just a Little Bit of Everything Expo – but even with the changing weather, the show was still awesome, and thoroughly enjoyed by so many people – so lets dig in to the photos, because we all know no one really reads these articles anywho.

Speaking of photos, BIG thanks to Richard Soohoo for all of the amazing photos here. He worked very hard to help cover everything for you!

The Venue

Fort Tuthill County Fairground was packed full of Overland-Awesome for the event.  Well planned changes in layout from last year provided a larger continuous vendor area, and a nice new skills area which were huge hits with old hands and first-timers alike. There was definitely a more centralized feel to the venue this year.

Classes

Overland Expo is the place where you can learn anything that relates to the skills you need to adventure and travel.  With over 450 session-hours of instruction at this year’s event, there was no shortage of expert mentors and new things to be learned.  From classes on obvious topics like first-aid and vehicle recovery to more advanced topics like international fly-and drive-trips and how to not end up in jail at border crossings, Overland Expo assembles some of the best subject matter experts on the planet to teach you what you need to know before you go.

Vehicles

One of my favorite things about Overland Expo are the rigs that come to the event each year.  From Sherps to the Rivian R1T electric truck, to monster military trucks to scramblers and Honda Trail 90’s, there’s something here on two wheels, four wheels, or more than four wheels to blow any enthusiast’s hair back.  OEMs, complete vehicle builders, one-offs and plenty of company vehicles compliment the assortment of awesome DIY rigs on display.  More than once, I’ve found inspiration for one of my vehicles from a vehicle on display at Overland Expo.

Gear

There’s so much awesome gear on display at Overland Expo.  From well established names in the industry to small companies just getting started, there are so many cool things to see.  This is where new ideas see the light of day for the first time, and little projects become big sellers.  Here’s just a small sampling of the awesome newness that was on display.

Goose Gear will soon be importing these awesome, German-made 50TEN modules.  We can’t wait to see one of these fully built out with their interior know-how.

The Poolahoop keeps your bog roll exactly where you need it when you’re answering the call.  This isn’t a new product, but we love the display and seeing people’s reactions to a mannequin on a can.  Check out Hinterland Industries to get your own Poolahoop.

Dogs on motos is a thing, and Rex Specs makes a whole line of goggle sizes for your furry, four legged adventure buddy.

Pack rafts are an awesome way to add a new waterborne option to your overland travels.  Hike in and raft out.  Check out Kokopelli Rafts for more.

Warn had a bunch of new gear on display.  From new rigging with their Sidewinder and Hyperlink offerings to new Warn winch covers and bags.

Again in 2019, the #Patchgame continues to be a big part of the Overland scene.  If you didn’t walk away with at least a handful of relevant morale patches or utilitarian gear tags you missed out on an Overland Expo tradition.

Blue Ridge Overland Gear had a new backback on display. This bag works with the same style of packing pouches that the tool bag and first aid kits use. BROG has also updated their pouches to make the contents easier to see. We also spied this fridge cover in the back of their van…

Mosko Moto makes some of the best motorcycle luggage around.  They’re now stepping into the apparel market and I have to say that I’m really eager to try their riding gear out.  Cut to fit over armor (versus having it as part of the garment) the Mosko apparel looks and fits great.

There were a number of Ford Rangers at Overland Expo as well as lots of new Jeep Gladiators.  It will be interesting to see how the aftermarket industry adopts these workhorse trucks.  We’re keenly interested to see how they hold up long term when used off road as advertised.

Adventure Imports is a solid company known for bringing Aussie and South African brands like Maxtrax, Indeflate, and MSA 4×4 into the US.  Their display was chock-full of rad new kit ranging from the new Maxtrax Extreme and Maxtrax recovery gear, to MSA’s line of well made outback accessories. Of note are their excellent drop fridge slides and drawer systems which were both very impressive.  The MSA 4×4 drawer system is different than most as it is made from aluminum extrusions which allow for much bigger drawers, which are lockable with interior lighting.  These drawer units have also been crash tested in Australia so they’re built for real world use. Consider us impressed!

Step 22 Gear continues to expand their quality line of recovery gear and soft goods.  Their anchor straps are now offered in several lengths to fit any need and unlike some lesser brands, all their recovery gear is independently tested to failure.  Step 22 also had a number of new bags, packing cells, and backpacks on display that feature all of the small touches and superb attention to detail that you would expect from Step 22.  Did we mention that all their gear is Made in USA?

It’s always awesome to see what new vendors show up each year at Overland Expo, and this year we were pleased to see Flagstaff-based Wet Dreams River Supply at the show. Wet Dreams sells all kinds of top shelf gear to support the Grand Canyon river outfitters that are based in Flagstaff.  From Cook Partner stoves, to custom made “river-rated” Aluminum boxes, their gear has proven to be Grand Canyon rated.

Rivian had their R1T on display at Overland Expo, and it drew quite a crowd. Say what you want, but EVs are coming to the Overland-O-Sphere very soon. Now if only I could afford one…

I’ve had the opportunity to see what a Sherp can do in the field, and they’re every bit as awesome as they appear on YouTube.  It was great to see them at the Overland Expo West 2019.

Exhibitor Awesome

The main exhibitor area was a dizzying bazaar of gear and people.  Words cannot do it justice so enjoy a few more photos from around the sprawling exhibitor areas at Overland Expo West 2019.  You can ask questions in the comment section below if you want to know something in particular!

American Adventurist

We’re grateful that we had an amazing location to interface with our own American Adventurist community members and the greater global adventure travel community.  This year we worked with kickass companies like Prometheus Design Werx, Exploro and Adrift Adventure to host a treasure hunt that sent our followers scrambling on foot across the San Francisco peaks in northern Arizona, and we worked with Falken Tires to host a give-a-way for a set of their tough as nails Wildpeak tires.  

We were also given the opportunity to honor the men and women who wear the cloth of our nation for Armed Forces Day.  We were honored to address members of the Arizona National Guard and all those currently serving at a brief commemorative ceremony at Fort Tuthill.  American Adventurist and Overland Expo also produced free, limited edition Overland Expo West 2019 commemorative decals for active and retired service members.  Freedom is not free – thank you for your service!

In closing, Overland Expo is an experience.  Overland Expo West 2019 was three solid days jam packed full of awesome rigs, gear, and most importantly, cool people.  If you want to learn about this Overland thing, this is where you need to go.  If you want to meet smart people, this is where you need to go.  If you want to check out some new gear and purpose built rigs, this is where you need to go.

Hopefully we’ll see you at Overland Expo EAST, October 11-13, 2019 at Infinity Downs in Arrington, Virginia. With a brand new venue and Lodestone Events in the game, we’re convinced that 2019 will be the best Overland Expo East yet.

American Adventurist would like to extend a sincere thank you to everyone who has worked to make Overland Expo what it is today.  A special shout out to our members, supporters, industry partners, and of course, Overland Expo Directors Emeritus Jonathan and Rosanne Hanson, for making Overland Expo a thing.

Overland Expo West 2017

 

Editor’s Note:  Enjoy the ride as we look back at last year’s event and remember what an incredible time everyone had at this great big “family reunion” in Arizona~ 2018 is shaping up to be even bigger so please stop by and say hi at the American Adventurist booth at site PS1.  We’ll have a cold beer ready for you courtesy of Historic Brewing in Flagstaff, bring your cup!

I’m talking to a couple of the driving instructors from Land Rover about the driving course for this year’s Overland Expo West, and I’m starting to get the impression that this year’s event is going to be different – in a good way.  You can hear it in their voices, and the way they talk about the classes that they’ll be teaching for the next few days.  It’s like someone just handed them the keys to a McLaren P1 and said “have fun.”  They’ve built driving and skills courses that are, thanks to the new venue, “the best yet.”  Consider me excited.

The sun seemed to be excited as well, considering that it decided to bless us with plenty of sunburn inducing radiation over the three days of Overland Expo West.  There’s so much that happens at this event that there is no way you can attend all of the classes, from world renown instructors, on topics ranging from bushcraft to battery-powered stick welding.  Likewise, you would be hard pressed to even make an appearance at all of the social events where you’ll find tons of free adult beverages, and in the case of a certain End of the World Party, tons of free gear.  All of these events are attended by some great folks, and the small talk in the beer line typically turns into a great conversation with good people.

Walk the vendor areas and you’ll find awesome products from some very big brands just down the aisle from a brand that’s launching on Kickstarter, working to get their first product to market.  A quick walk through the woods leads you to the moto village, where all kinds of gear and demo bikes from KTM, BMW, and Ural await.  Big budget is parked right next to big dreams, and everyone just seems stoked to be outside in sunny (and windy) Flagstaff.

Overland Expo has grown to be an event that’s hard to capture in a single article—there’s just that much going on.  If I had to try and wrap it up in a few dozen carefully crafted chosen words and images, I would say this:  It’s an outstanding event where you can meet real people who all share a common love of the outdoors and adventure travel.  It’s an event where you can learn so much, be it driving skills or what the options are for expanding the capabilities of your rig.  And it’s the place where the person in front of you in line could have just ridden around the world and have some awesome stories to share.

I know that what you’re really here for is the photos, so feel free to just work that scroll wheel.  If you’ve read this far, you’ve earned it.  What was your favorite part of Overland Expo West?  What did you think of the new venue?  Let us know in the comments!

A serious THANK YOU goes out to Expedition Overland and Equipt Expedition Outfitters for letting American Adventurist join in on the End of the World Party.  We also want to thanks all of the great brands that contributed gear to our raffle!

Though unobtanium for most of us, we couldn’t help but stop and drool over the flush rivets, branded leather, and all the little details on AeroContinental’s aluminum prototype. Follow @aerocontinental on Instagram for more gratuitous fabrication porn.

Treeline Outdoors made their US debut with their impressive Gen3 Roof Top Tent line. At a glance it may look like the same tried-and-true format with bold colors and a unique window awning added, but look deeper and you’ll find an innovative aluminum honeycomb deck, solar-friendly features, and a long list of little details that set these units apart from the sea of newcomers flooding the RTT market. Look for a detailed review in coming months.

Even more aluminum roof top tents entering the market, including these wedge-style tents from Alu-Cab

Adventure Tool Company sold completely out of their durable lineup of tool organization products (they even sold the 4-year-old demo model). If you missed out, track them down at http://adventuretoolcompany.com/

Warn Industries had a ton of cool new things to share at Expo.  Stay tuned for some content on new Warn goodies in the future.

Available in two sizes, the Fold-A-Flame firepit grills are clearly draw inspiration from the old Foldin’ Cooker your grandpa might have used. It’s great to see more practical and packable options on the market for wood-fired cooking.

The Kariba Ranger 4×4 is a compact hot shower system that doubles as a dual-burner cook top. New to the US market, they’ll be available soon from Equipt. 

Nissan was on site with their Cummins-powered (yep, a Diesel Nissan on US shores) Project Basecamp, what looks to be a solid entry into the severely option-lacking US overland market. We’ll report back in greater detail after we do  a more hands-on evaluation.

Off The Grid brought their good looking (and feeling) prototype adventure pants. They’re still working on a few details so we can’t share much just yet, but we’ll report back with a full review as soon as we get our hands on the production model.

It was great catching up with the folks at Jackcovers—I mean Step 22—and checking out their newly expanded line of durable, fairly priced bags and accessories. 

Oftentimes simple is best. The Tail Gater attaches to your vehicle’s tire, providing sturdy table or counter space while in camp. It straps to the spare tire for transport, though I suspect it might slip into or behind the ubiquitous Trash-a-roo as well. 

Thanks to the crew at  Tembo Tusk for hosting us during the Sunday breakfast.  We cooked a pig worth of bacon, more than 20-dozen eggs and a bunch of awesome South African food!

Spotted Tembo Tusk’s moto-friendly Adventure Skottle prototype, designed to run off the compact MSR multi-fuel stove. Rumor has it we’re going to see an even lighter production model very soon…

Tepui’s new Baja Series answers a problem that’s been around since the invention of the tent: dealing with multiple climates. With interchangeable canopies, you can go from screened summer tent to an aluminized harsh-weather tent by simply zipping-in the appropriate canopy. 

Two new models were on display from Turtleback: a large flatbed hybrid design, and a small crossover-friendly model. Both units are impressive, but we’re most excited about the low profile yet high ground clearance smaller unit.

Have some awesome photos from Overland Expo West 2017?  Post them in the comments!

The Goldilocks Approach

When it comes to packing for a moto trip, it’s easy to get carried away.  Pretty soon, you find yourself with 17 changes of clothes, and more camping gear than you could use in a month, all for a three-day trip.  On the other hand, what will you do if your machine breaks down, you run out of water, or the weather takes a 50 degree mood swing?  Bringing enough, but not too much gear is a long practiced, ever evolving art.  It takes a bit of practice to get it just right.  Here are some tips and tricks I’ve learned that can help you better prepare for your next moto adventure.

In the frenzy of packing before a trip, it’s all too easy to forget something only to find out said thing is missing once you reach for it at some point on your ride.  Do yourself a favor and compile a list, and check things off as you set them out by your bike.

Invariably, you’ll need to get to something mid-ride.  Which pannier is it in?  How deep is it buried?  If you know these answers, and pack your gear so that your ‘need it now’ items are easy to get to, then you won’t have to unpack your whole kit looking for your extra gloves when the weather turns chilly.  I can’t stress how important it is to always put your wallet, phone and keys in the same place. The very act of adventuring means you’re disrupting your schedules and habits, and keeping as many things consistent as possible will really help to smooth out your trip.  This philosophy really comes to a head when you’re scrambling to find your raingear!

You’re also going to want to leave some empty space in your bags so that you can pick up extra items.  If you decide to stop at a grocery store at some point on your ride, will you have room to carry this additional food?  Smaller light weight dry bags or stuff sacks are a great way to pack your food  or organize your panniers or bags. They pack down to almost nothing when empty, and a single dry bag of food is much easier to handle than a number of individually packed items.

As you’re loading your bags, take some time to consider what’s going to happen to your gear as it vibrates and bounces around on your ride.  Bolt heads, hard items rubbing on softer items, and soil on gear can really do some damage to your kit.  Padding and/or taking the time to securely strap your gear down is time well spent.  Fail to do this, and you may discover that you’ve worn a hole in some expensive piece of gear.

There will usually come a point where you will begin ‘the cull’ and remove the non-essentials from your kit.  Do you really need an extra sweatshirt, or can you wear your riding jacket if it’s cold?  Being creative with your packing can also be a huge space saver – I like to strap my water shoes to the crash bars.  They don’t fit well into a pannier and I don’t care if they get wet on the ride.

If you have a mechanical in the boonies, the ability to fix it yourself can be worth the bike’s weight in gold.  On the flip side, if your bike is in good order, are those tools dead weight and taking up valuable space?  If you’re traveling in a group, coordinate on what kit you’re bringing.  You don’t need six tire irons to fix a puncture.  Being meticulous with bike maintenance goes a long way to prevent mechanicals on your ride.  Know what might break on your bike, and know how to fix that that potential problem.  Practice using the tools you’ll bring to work on the bike and you’ll quickly fill the voids and cull the chaff.

Now that you’ve spent all this time collecting, organizing, planning, and packing your kit, you need to take a minute to make a very important, yet often overlooked setup adjustment to your bike.  You’re strapping somewhere between 40 and 200-plus pounds to the rear of the bike, more if you’re carrying a passenger (pillion).  Your rear suspension will sag more, and this will throw off the handling of the bike.  If you’re really overloaded, your suspension can bottom out harshly and that can result in you getting a soil sample.  On some bikes a simple preload adjustment and some additional rebound and compression damping will suffice.  Other bikes will require a spring swap to properly handle the additional weight.  Take the time to figure out what adjustments you need to make to have your suspension properly setup for the weight you’ve added.

Packing for moto trips is process that you’ll find yourself continually refining.  Take note of what works well for you and apply that to your packing for each successive trip.  You will quickly find your sweet spot of comfort and convenience, and no matter what the adventure throws at you, you will be ready to enjoy each and every moment.  If you’ve got some tips to share, please post them in the comments!