Since Dave's recovery gear class at MRV, I have been giving recovery gear a lot of thought. Especially as I will soon be installing an ARB bumper and winch. This will be the first winch I have ever owned, so after about 27 years of wheeling all over the southwest and beyond, I will be a noob again.
Dave's emphasis on gear load ratings has caused me to think about the whole rigged system, and one potential problem comes to mind.
Most screw pin shackles are rated at 4.75 tons, or 9500 lbs. The most common winches on light trucks and Jeeps is around 9500 lbs. So a single line pull to a fixed point could, if loading the winch to capacity on the first wrap of the drum, pull the winch, and shackle attached to the rope, up to 9500 lbs.
Now suppose a double line pull is needed. We pull out our 9500 lb. rated pulley block and attach it to our 30,000 lb. rated tree strap using our 9500 lb. rated shackle. Run the winch rope back to the vehicle and attach it securely with another 9500 lb. shackle. Assume that we need to load the winch to capacity again, so each "half" of the rope is loaded at 9500 lbs. The total pulling on both the vehicle and the tree strap is now 19,000 lbs.
We just exceeded the working load limit of the shackle attached to the pulley block by 100%! Now, with a normal safety factor of 5:1, we should be "OK." But...
Has anyone else considered this issue, and what are you doing about it? The obvious answer is to buy at least one shackle rated for the additional load, but I doubt most have done that.